Machinability

The index is a nominal ranking out of 20 = best. Different machining processes using CNC or Manual metal-working or wood-working machinery is suitable for most thermoplastics. Because of the poor thermal conductivity and low melting point of thermoplastics heat generation must be kept to a minimum.

Points to note:

  • Machining Forces - lower than for metals, lower clamp forces required, lower rigidity therefore support may be needed to prevent deflection in some cases.
  • Tools - Keep sharp, ensure only the cutting edge contacts material, ensure good swarf removal.
  • Coolants - Soluble oil types are generally suitable if required. Use only pure water or compressed air for PC, PEI, PSU.
altProduct Name PE Polyethylene Value (20 = Best)alt
 Sustadur PETP Polyester 20 
 Sustarin C Acetal 20 
 Sustadur TF PETP Polyester 20 
 Tetco V PTFE Polytetrafluoroethylene 19 
 Tetron S PTFE Polytetrafluoroethylene 19 
 Polystone Ultra PE Polyethylene 18 
 Polystone 7000  PE Polyethylene 18 
 Polystone 7000SR  PE Polyethylene  18 
 Polystone 8000+ PE Polyethylene 18 
 Polystone M-Flametech AST PE Polyethylene 18 
 Polystone M-Slide PE Polyethylene 18 
 Susta PEEK-1000 PEEK Polyetheretherketone 16 
 Sustamid 66 Nylon, Extruded PA66 16 
 Sustamid 6G Nylon, Cast PA6 16 
 Nylon 703XL  Nylon 16  
 Sustamid 46 Nylon, Cast PA46 16 
 Sustamid 66 MO Nylon, Extruded, PA66 Mos2 Filled 16 
 Sustamid 6G M Nylon, Cast, PA6 Mos2 Filled 16 
 Sustamid 6G HI Nylon, Cast PA6 Impact Modified 16 
 Sustamid 6G OL Nylon, Cast PA6, Oil Filled 16 
 Nuvex - Leisureboard / Saniboard / Playboard  PE Polyethylene 16 
 Polystone 300 PE Polyethylene 16 
 Polystone 500  PE Polyethylene 16 
 Sustamid 6G HS Nylon,Cast PA6, Heat Stabilised 16 
 Celazole PBI PBI Polybenzimidazole 16 
 Torlon 5530 PAI Polyamide-imide 16 
 Polystone Ezyslide 78 PE Polyethylene 16 
 PVDF 1000 PVDF Polyviylidenefluoride 16 
 Torlon 4301 & 4501  PAI Polyamide-imide 16 
 Torlon 4203 & 4503 PAI Polyamide-imide 16 
 Tetron LG PTFE Polytetrafluoroethylene 16 
 PPSU-1000  PPSU Polyphenylenesulphone 15 
 Sustason PSU  PSU Polysulphone 15 
 Susta PEEK-HPV PEEK Polyetheretherketone 15 
 Susta PEI  PEI Polyetherimide 15 
 Tetron G PTFE Polytetrafluoroethylene 15 
 Techtron HPV PPS PPS Polyphenylene Sulphide 15 
 Tetron HG PTFE Polytetrafluoroethylene 14 
 Susta PEEK-GF30 PEEK Polyetheretherketone 13 
 sustamid 66GF-30  Nylon, Cast PA66, Glass Filled 13 
 Susta PEEK-CA30 PEEK Polyetheretherketone 13 
 Tetron GR PTFE Polytetrafluoroethylene 12 
 Sustamid 6 Nylon 12 
 Trovidur EN PVC PVC Polyvinylchloride 12 
 Tetron G PTFE Polytetrafluoroethylene 12 
 Polystone PP PP Polypropylene 12 
 Tetron C PTFE Polytetrafluoroethylene 11 
 Safeguard UVX PC Polycarbonate 8 
 Safeguard HARD  PC Polycarbonate 8 
 Tetron B PTFE Polytetrafluoroethylene 7 
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