A conveyor skirt is an essential component in conveyor systems designed to contain material on a conveyor belt and preventing spillage. Installed along the sides of the conveyor belt. Its primary function is to create a seal between the moving belt and the surrounding structure, such as the conveyor framework. This seal helps in controlling the movement of material, minimizing spillage, and reducing the escape of dust or fine particles.
The skirt is usually made of rubber, polyurethane, Polystone 300 and Polystone 7000 for conveyor belts with belt speeds up to 3-4 m/s. For higher belt speeds, a specially formulated material, Ticomp HVM, when the traditional materials will fail or have unsatisfactorily short service life.
Conveyor skirts come in various designs and sizes to suit different conveyor systems and materials being transported. They play a critical role in enhancing the efficiency of conveyor systems by ensuring that conveyed materials stay on the belt and within the intended transfer path.
Low Friction – Polystone 300 and Ticomp HVM provide a lower co-efficient of friction compared to rubbers and polyurethane. This reduces the energy to drive the conveyor belt, therefore lowering energy consumption and running costs.
High Belt Speeds – Higher throughput and production can be achieved with Ticomp HVM, where it has successfully been used with belt speeds of 6 m/s, while rubbers and polyurethane tend to have a belt speed limit of 3-4 m/s.
Reduced wear – Ticomp HVM better wear resistance, which is particularly noticeable at higher belt speeds compared to traditional conveyor skirt materials, such as rubber, polyurethane and HDPE.
Cost – Polystone 300 and Polystone 7000 is a lower cost material compared to elastomeric materials.
Dotmar has qualified engineers that can provide direct support with conveyer skirt designs, including conducting calculations and reports.
Polystone 300 (HDPE)
This traditional conveyor skirt material provides good performance at an entry price
Polystone 7000, AST & Ultra
Improved wear and abrasion resistance over HDPE providing increased wear life.
Ticomp HVM
This superior advanced material is particularly advantageous for high-speed belts (6 m/s)
Polystone Flametech AST
FRAS rated for underground coal mining, certified to MDG3608
Material selection is a critical consideration when choosing a plastic for conveyor skirts, as it directly impacts the durability and maintenance requirements of these components. Here are some key material selection considerations for plastic conveyor skirts:
Belt Speed
Belt speed is directly related to the frictional heat generated. The properties of thermoplastics and elastomers are significantly affected by elevated temperatures, i.e. their mechanical properties and wear and abrasion resistance drop off. Traditional skirt materials such as rubbers, polyurethane and polyethylene are affected earlier (3-4 m/s) than advanced materials such as Ticomp HVM, that can withstand belt speeds of 6 m/s.
Regulatory Requirements
Underground coal mining in Australia has a requirement that materials must have FRAS (Fire Retardant & Anti-Static) certification that meets the requirements of MDG3608. Polystone Flametech AST is one such material that is certified and suitable for high abrasive environments.
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