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Fibre Composite Vibratory Springs

What is a Fibre Composite Vibratory Spring?

A vibratory spring is a dynamic spring element used in vibratory machinery to support and control oscillating motion. Unlike conventional static springs, vibratory springs are designed to operate continuously under cyclic loading, absorbing and releasing energy as part of the vibration process.

In vibratory conveyors, screens, feeders and sorting equipment, these springs connect the vibrating mass to the stationary frame. When driven by an eccentric motor, exciter or electromagnetic drive, the springs help determine vibration amplitude, frequency and direction. Correctly selected vibratory springs ensure stable material flow, consistent separation performance and reduced stress on machine structures.

Because vibratory systems often operate at resonance, the quality, durability and consistency of the spring elements are critical to overall machine performance and service life.

Benefits of Fibre Composite Vibratory
Springs vs other materials

Fibre composite vibratory springs offer significant advantages over traditional steel and elastomer alternatives, particularly in demanding industrial environments.

Key benefits include:

  • Exceptional Fatigue Resistance
    Designed for millions of load cycles without cracking or loss of performance.
  • Corrosion Resistance
    Ideal for wet, chemical, food-processing or outdoor environments where steel springs may degrade.
  • Consistent Spring Characteristics
    Composite materials maintain stable stiffness over time, supporting reliable machine tuning and performance.
  • Lightweight Design
    Reduced mass improves dynamic behaviour and reduces stress on surrounding components.
  • Low Maintenance Requirements
    No lubrication required and minimal risk of failure due to corrosion or metal fatigue.
  • Reduced Noise Transmission
    Composite materials help dampen vibration and minimise structure-borne noise.

Dotmar supplies fibre composite vibratory springs from the S-Ply® range, including:

  • S-Ply Yellow                       Most Common grade utilised
  • S-Ply Yellow HT                Higher temperature (160°C) vs Yellow (120°C)
  • S-Ply Blue                            Food grade and visually detectable
  • S-Ply Carbon                      Higher stiffness and load capacity
  • S-Ply Carbon Blue            Food grade version of S-Ply Carbon

MATERIAL SELECTION CONSIDERATIONS

Selecting the correct vibratory spring material is essential to achieving optimal machine
performance and longevity. Key factors to consider include:
Operating Frequency & Amplitude
Resonance conditions and vibration characteristics of the system.
Environmental Conditions
Exposure to moisture, chemicals, dust, food products or corrosive agents.
Temperature Range
Standard or high-temperature operation.
Food Contact
EC and/or FDA food safety, blue visual detectability
Service Life Expectations
Continuous operation, maintenance intervals and downtime costs.
Machine Design & Space Constraints
Installation geometry and available mounting space.

Dotmar works with customers to help identify the most suitable S-Ply composite vibratory spring solution for their specific application, ensuring reliable operation, reduced maintenance and long-term performance.

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Dotmar Engineering Plastics stands poised to address your unique challenges. Harness our expertise for bespoke engineering plastic solutions tailored to your specifications.

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